CE Certification QYF-110/120 Full-auto Pre-coating Film Laminator Company, Companies

QYF-110/120 Full-auto Glue-free Laminating Machine is designed for lamination of pre-coated film or glue-free film and paper. The machine allows integrated control over paper feed, dust removal, lamination, slitting, paper collection and temperature. Its electric system may be controlled by a PLC in centralized means through a touch screen. Characterized by high degree of automation, easy operation and high speed, pressure and accuracy, the machine is a product of high performance-to-price ratio preferred by large and medium lamination enterprises.

Product Description

QYF-110
Max. Paper Size(mm) 1080(W) x 960(L)
Min. Paper Size(mm) 400(W) x 330(L)
Paper Thickness(g/㎡) 128-450 (paper below 128g/㎡ needs manual cutting)
Glue No glue
Machine Speed(m/min) 10-100
Overlap Setting(mm) 5-60
Film BOPP/PET/METPET
Power(kw) 30
Weight(kg) 5500
Size(mm) 12400(L)x2200(W)x2180(H)
Touch Screen Control & Automation

The 7.5” color touch screen is easy to operate. Through the touch screen an operator may review the operating conditions of the machine and directly enter the dimensions and overlapping distance of the paper to be processed to achieve the operating automation of the complete machine.

Paper Feeding & Dust Removal Mechanism

The precise design of the feeder allows smooth feed of thin and thick paper. The use of stepless speed change device and automatic lapping control is suitable for feed of different paper categories. The uninterrupted paper detection of the auxiliary table improves the operating efficiency of the machine.

A dust removing mechanism in two steps, i.e. dust sweeping and pressing, is employed. While paper is on the conveying belt, the dust on its on surface is swept away by the hairbrush roll and brush row, removed by suction fan and run over by an electric heating pressing roll. In this way the dust depositing on paper in printing is effectively removed. Furthermore, paper can be accurately transported without any back-off or dislocation using the compact arrangement and design of the conveying belt in combination with effective air suction.

Heating & Oversized Laminating Rolls

The heating roll of the mainframe is fitted with an external oil heating system with its temperature controlled by an independent temperature controller to ensure uniform and constant lamination temperature and good laminating quality. The design of oversized laminating rolls: The oversized heating and press-fit rubber roll ensures smooth press-fit, improves brightness and perfectly complete laminating process. Braking with magnetic powder maintains constant tension. The pneumatic film unreeling shaft and electric loading device allows easy loading and unloading of film roll and accurate film unwinding positioning.

Rotary Cutting & Trimming System

The rotary cutter head cuts off laminated paper. The interlocked running system of the unit may adjust its speed automatically depending on the speed of the mainframe. It is easy to operate and saves labor. Automatic winding can be selected for paper requiring no direct slitting.

The pneumatic three-sided trimming device with a paper counter may operate in uninterrupted mode. For uninterrupted operation, push the lever to the fix position, lower the paper collection table, pull out paper using the hydraulic cart, change a new stack plate and then take out the push lever.

QYF-120
Max. Paper Size(mm) 1180(W) x 960(L)
Min. Paper Size(mm) 400(W) x 330(L)
Paper Thickness(g/㎡) 128-450 (paper below 128g/㎡ needs manual cutting)
Glue No glue
Machine Speed(m/min) 10-100
Overlap Setting(mm) 5-60
Film BOPP/PET/METPET
Power(kw) 30
Weight(kg) 6000
Size(mm) 12400(L)x2330(W)x2180(H)

A genuine imported PLC is used for the programming control of the circuit and integrated electromechanical control of the entire machine. Lapping dimensions may be automatically adjusted through the touch screen without manual operation to minimize paper lapping deviation. The HMI indicates speed, operating conditions and errors for purpose of user friendliness.

Frequently Asked Questions (FAQ)
What film materials can be used with the QYF series laminating machines?
Both QYF-110 and QYF-120 models support BOPP, PET, and METPET films.
What is the difference between QYF-110 and QYF-120 models?
The main differences are maximum paper width, weight, and machine dimensions. QYF-110 handles a maximum paper width of 1080mm with a weight of 5500kg, whereas QYF-120 handles up to 1180mm paper width and weighs 6000kg.
Can paper under 128g/㎡ thickness be processed automatically?
The machine supports paper thickness from 128 to 450 g/㎡. Paper under 128g/㎡ requires manual cutting during processing.
How does the machine remove surface dust from paper before lamination?
It employs a two-step dust removal mechanism: sweeping and pressing. Dust is swept away by a hairbrush roll and brush row, removed via a suction fan, and then run over by an electric heating pressing roll.
How is temperature regulated during the lamination process?
The mainframe heating roll utilizes an external oil heating system, with temperature precisely controlled by an independent temperature controller to maintain uniform and constant heat.
Is glue required to operate these laminating machines?
No, both the QYF-110 and QYF-120 models operate without glue (No glue required).

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