CE Certification HBF-3/1450/1700/2200 Smart High Speed Flute Laminator with Flip Flop Stacker Manufacturers, Company

Enlarged dia. stainless steel roller

Servo high speed feeder, auto adjust

Servo lead edge conveyor, big suction

Servo belt conveyor

One-touch start connect with stacker

Dual-bearing structure, prolong life

Auto pressure & glue amount adjust system

Auto lubrication system

• Shanhe Machine positions model HBZ-3 upon the European machine industry standard. The whole machine uses international well-known brands, like PARKER (USA), MAC (USA), P+F (GER), SIEMENS (GER), BECKER (GER), OMRON (JPN), YASKAWA (JPN), SCHNEIDER (FRA), etc. They guarantee machine operation’s stability and durability. PLC integrated control plus our self-compiled program realize mechatronics control to maximally simplify operation steps and save labor cost.
• The machine adopts motion controller (Parker, USA) to achieve direct signal transmission without interference, stable and accurate.
• PLC (SIEMENS, Germany) precise control: when the bottom sheet does not come out or feeder sends double sheets, the main machine will stop to reduce loss. More than 30 years of production experience in laminating machines makes the program system more stable and laminating precision higher.
• The machine uses photoelectric detector (P+F, Germany), which has no requirements on the color of top sheet and bottom sheet. Black can also be recognized.

• The whole board paper pile can be pushed into the paper feeder without the track, suitable for whole board paper of large paper products.
• Paper can be arranged neatly outside the machine, and then pushed into the paper section along the track for accurate and neat feeding.
• Alignment features "automatic electric adjustment". Equipped with a gantry-type pre-loading platform, space and time are left for preparing paper loading to ensure operator safety and achieve high-efficiency work.

• Independent research and development patented Feeder. Designed like high-end printer feeders, it is a reinforced paper feeding device with accurate paper suction and smooth feeding. Max paper feeding speed reaches 20,000 pcs/hour.
• Automatic electric control: Feeder automatically reaches place after inputting paper size on touch screen for fine adjustment. Large suction nozzle pump is specifically improved for warped paper.

1. Lead Edge Type (Sun wheels driven by servo motor with strong air suction):

Controlled by a unique servo system, its large blowing airflow and increased paper feeding friction favor smooth delivery of warped, rough, heavy, and large-size bottom paper. Each feeding rubber wheel has one-way bearings to ensure accurate delivery and stable feeding. Service life of feeding rubber wheels reaches 5-10 years, reducing replacement labor and after-sales cost. Suitable for any corrugated board and multi-layer cardboard laminating.

• Optional: Right cylinder can be added to pat paper and ensure bottom paper is neat.
• Upgrade independent adjustment motor: bottom paper will be automatically centered and can be independently adjusted through the right side to easily solve paper regulation issues.

2. Belt Conveying Type (Punched belts driven by servo motor with strong air suction):

Corrugated board is smoothly transported by perforated belts, specially suitable for lamination between colorful printed paper and corrugated board (F/G-flute), cardboard, and grey board. Bottom paper will not be scratched during conveying.

• Ordinary type: Space length of 2.2 meters, saving floor space.
• Extended type: Space length of 3 meters, conducive to loading, stacking, and operating large-size bottom paper.

• Imported timing belts replace traditional wheel chains to solve lamination errors caused by chain wear, keeping lamination error within ±1.0mm.
• All bearings on left and right sides of the lamination part are upgraded to a double-bearing structure to extend service life. Automatic oil supply system makes maintenance easy and prevents bearing damage.
• Reinforced structure: Wall plate of flute laminator is thickened to 35mm, and the machine structure is heavy to ensure high-speed, stable operation.

LFS-145/170/220 Vertical Paper Stacker connects with the flute laminator to perform automatic paper stacking. It stacks finished lamination products into piles as per setting quantity, combining intermittent paper flipping, front/back side up stacking, and tidy alignment. It effectively solves labor shortages, optimizes workflow, reduces labor intensity, and increases output.

Enter paper size on the touch screen of the flute laminator, and the paper stacker connects immediately. Paper patting boards and location blocks reach place simultaneously. Equipped with an independent touch screen HMI, it is easy to learn and lowers operator skill requirements through digital intelligent control.

Transition conveying options include cylinder type and movable type, installed between pressing section and paper stacker for effective paper separation. Operators can remove waste paper in time to improve product quality, or remove this section for manual collection.

• Three-phase acceleration design for stacked paper separation matching different corrugation lengths for perfect dividing.
• Adjustable flipping paper height (Max. 150mm) to set quantity per flip; paper automatically feeds to flipping unit once target quantity is reached.
• Pats paper from front and two sides for neat piling.
• Accurate positioning based on variable frequency technology with non-resistant paper pushing.
• Uses frequency converter to push paper in; flipping unit uses servo motor control.

Increased coating roller diameter and stainless steel pattern roller ensure even glue coating without splashing or debonding at high speeds. Rhombic pattern coats glue evenly, reducing glue consumption and product water content—ideal for sheet-to-sheet lamination. Automatic glue replenishing and recycling system prevents glue waste and ensures board toughness.

• Automatic supplement paper pallet function: When board stack is pushed out, paper pallet automatically supplements and raises while machine continues receiving paper.
• Logistics system: Automatically supplements paper pallet and pushes full paper pile out for pallet jack movement, preventing stuck delivery or stack falls.
• Safety protection: Voice alerts in English and automatic shutdown if operators enter machine interior safety zone.

Note: The stacker speed is based on actual paper board thickness. Each stacking height ranges from 0 to 150mm based on theoretical calculations. Heavily warped boards may reduce stacking paper output. Rear positioning with 3-side paper patting ensures orderly stacking. Pre-stacking height is adjustable between 1400mm and 1750mm for non-stop delivery.